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General Purpose

ACETALS

Print Page
For General Purpose parts in Wet Environments

Product Profile:
PRODUCT DETAILS
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  • Low moisture absorption
  • High strength, stiffness
  • Easy to machine
  • No centerline porosity in Acetron® GP
  • Many formulation options:
    Copolymer, Homopolymer, Teflon
    filled, and Internally lubricated/enhanced wear grade

Acetal provides high strength and stiffness coupled with enhanced dimensional stability and ease of machining. As a semi-crystalline material, acetal is also characterized by a low coefficient of friction and good wear properties -- especially in wet environments.

Because acetal absorbs minimal amounts of moisture, its physical properties remain constant in a variety of environments. Low moisture absorption results in excellent dimensional stability for close-tolerance machined parts. In high moisture or submerged applications, acetal bearings outperform nylon 4 to 1. Acetal is ideally suited for close tolerance mechanical parts and electrical insulators which require strength and stiffness. It also offers resistance to a wide range of chemicals including many solvents.

Quadrant offers both homopolymer and copolymer grades of acetal including enhanced bearing grade materials. Acetron® GP acetal is porosity-free and offered as our standard general purpose grade. For slightly higher mechanical properties, we offer a broad size range of the homopolymer acetal (Delrin®) products. For improved frictional properties PTFE-enhanced Delrin AF products are available.

Acetron® GP Acetal


Acetron® GP is Quadrant's general purpose copolymer acetal and is the only porosity-free acetal product available today. Investments in process technology by Quadrant now provide the performance and machinability of acetal without center core porosity. Our in-line photometric quality procedure assures every plate and rod is porosity-free as measured by Quadrant's dye penetrant test making it the preferred acetal for food contact and medical applications. Acetron® GP natural is FDA, USDA, NSF, Canada AG and 3A-Dairy compliant.

Delrin® Acetal


Delrin, a homopolymer acetal, is also manufactured and stocked in rod and plate. It offers slightly higher mechanical properties than Acetron® GP Acetal, but may contain a low-density center, especially in larger cross-sections. Copolymer acetal also offers better chemical resistance than homopolymer acetal. Delrin is ideal for small diameter, thin-walled bushings that benefit from the additional strength and rigidity of homopolymer acetal.

Delrin® AF Blend


Delrin AF Blend is a unique thermoplastic material for use in moving parts in which low friction and long wear life are important. It is a combination of PTFE fibers uniformly dispersed in Delrin acetal resin. This combination offers better wear characteristics than unfilled Delrin.

Delrin AF Blend, supplied as a 2:1 blend of Delrin AF100 and Delrin 150 resins, has excellent sliding/friction properties. Bearings made of Delrin
AF Blend can operate at higher speeds while exhibiting reduced wear. These bearings are also essentially free of slip-stick behavior because the static and dynamic coefficient of friction are closer than with most plastics.

Delrin AF Blend retains 90% of the strength that is inherent in unmodified Delrin acetal. Some properties are changed due to the addition of the softer PTFE fiber. The natural color of Delrin AF Blend is dark brown.

Delrin® AF 100


Unblended Delrin AF, offers a slightly higher limiting PV and lower coefficient of friction due to additional PTFE content. This added PTFE typically decreases the wear capability and impact strength. Delrin AF 100 is available on a custom basis.

Wear Rate, Coefficient of Friction and Limiting PV Data*
Acetal Wear Factor
"k" (1)
Comparative
Wear Rate to
Acetron NS
Coefficient
of Friction
Static (2)
Coefficient
of Friction
Dynamic (3)
Limiting PV (4)
Delrin AF Blend 57 1.2 .18-.19 .19-.20 8.300
Delrin AF 65 1.4 .18-.19 .19-.20 11,000
Delrin 500CL (a) 176 3.7 .22-.24 .23-.25 3,500
Acetron GP 200 4.2 .22-.25 .22-.28 2,700
Turcite* A 213 4.4 .29-.34 .20-.23 6,500


Proven Applications:

Bearings and Bushings
Acetal offers excellent stability and good wear resistance in a variety of moist environments.

Electrical Components
Porosity-free Acetron® GP acetal is intricately fabricated into this electrical test part with dozens of tight tolerance machined holes required at its centerline. (Prior material: Standard Acetal)

Structural Keels
Delrin* acetal delivers outstanding fatigue and impact resistance in this continuously loaded structural keel for a prosthetic device. (Prior materials: Nylon, Elastomer)

Gears
Acetron® GP maintains tight tolerances despite environmental and clean in place chemical exposure on dairy equipment. (Prior materials: Bronze, Stainless Steel)

Rollers
Guide rollers machined from Acetron® GP rod operate smoothly and reliably in lift gate systems used to load cargo onto truck beds. (Prior materials: Cast Iron, Cast Aluminum)

Engineering Notes
In general, acetals do not perform as well in abrasive wear applications as nylons. Compensation for moisture related growth generally allows Nylatron® nylons to be used for wet, abrasive applications. If your application requires dimensional consistency in an abrasive, high humidity or submerged environment, Ertalyte® PET-P will often offer improved performance.

   
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