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MATERIAL SELECTION GUIDE

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| Step One | Step Two | Step Three | Step Four | Step Five | Step Six & Seven |

Step Four:

Before proceeding to steps 5-7 it may be appropriate to consider additional material characteristics including:

Relative Impact Resistance/Toughness
Dimensional Stability
Regulatory/Agency Compliance

Materials with higher tensile elongation, Izod impact and tensile impact strengths are generally tougher and less notch sensitive for shock loading applications (See Table 1).

Mechanical Property Comparisons
 
Tensile
Strength
psi
Compressive
Strength
psi
Flexural
Modulus
psi
Elongation
%
Izod
Impact
(73°F)
Water
Absorp.
(24hr.)
Nylatron® NSM Nylon
11,000
14,000
475,000
20
0.5
0.25
Acetron® GP Acetal
9,500
15,000
400,000
30
1.0
0.2
Ertalyte® PET-P
12,400
15,000
490,000
20
0.5
0.07
Radel® R PPSU
11,000
13,400
345,000
30
2.5
0.37
Ultem®1000
16,500
22,000
500,000
80
0.5
0.25
Ultem® 2300
17,000
32,000
900,000
3
1.0
0.18
Fluorosint®500
1,100
4,000
500,000
10
0.9
0.10
Techtron® PPS
13,500
21,500
575,000
15
0.6
0.01
40% GF Ryton* PPS
13,000
24,000
1,000,000
2
1.0
0.02
Ketron®(Extd) PEEK
16,000
20,000
600,000
20
1.0
0.10
30% GF Ketron (Extd)
18,000
26,000
1,000,000
3
1.4
0.10
Torlon* 4203 PAI
18,000
30,000
600,000
5
2.0
0.33
Torlon* 4301 PAI
12,000
24,000
1,000,000
3
0.8
0.28
Torlon* 5530 PAI
14,000
27,000
900,000
3
0.7
0.30
Duratron® XP
13,500
19,000
530,000
3
0.6
0.62
Duratron® 150 XP
9,600
17,000
610,000
1.5
0.5
0.65
Celazole* PBI
23,000
50,000
950,000
3
0.5
0.40

TABLE 1

Engineering plastics can expand and contract with temperature changes 10 to 15 times more than many metals including steel. The coefficient of linear thermal expansion (CLTE) is used to estimate the expansion rate for engineering plastic materials. CLTE is reported both as a function of temperature and as an average value. Figure 6 shows how many different engineering plastics react to increased temperature.

Modulus of elasticity and water absorption also contribute to the dimensional stability of a material. Be sure to consider the effects of humidity and steam.

Agencies such as the Food and Drug Administration (FDA), U.S. Department of Agriculture (USDA), Underwriters Laboratory (UL), 3A-Diary Association and American Bureau of Shipping (ABS) commonly approve or set specific guidelines for material usage within their industrial segments.

   
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